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A. working environment |
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1. working location: |
lndoor |
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2.humidity: |
85% no condensation |
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3. temperature: |
0~40°℃ |
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B.usage condition |
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1.motor drive: |
3phrase 380v (-10%,+5%)50Hz |
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2.Cooling water: |
ressure≥0.4MPa 2m3/h |
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C.General Information |
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1.Hose production range: |
6-50mm(6,8,10,12,16,19,25,32,50) |
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2.Material: |
PVC soft granule, yarn |
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3.Total weight: |
~6000kg |
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4. Whole line length: |
~15 meters |
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5.Hose max output: |
50-80kg/h, according to the hose size |
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6.lnstallation power: |
-78kw |
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7.Powerconsumption: |
-60kw |
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D.Summary |
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1.SJ65x30 single screw extruder: |
2sets |
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2.Control cabinet: |
2sets |
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3.hose extrusion head: |
2sets |
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4.Hose spray cooling water tank(2.4m): |
2sets |
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5.Fiber Knitting Crochet machine: |
3set |
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6.Oven: |
1set |
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7.Hose haul-off machine: |
2sets |
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8.Semi-automatic winder: |
1set |
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9.Hose sealer: |
1set |
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10.SJ25 marking line extruder: |
3sets |
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11.drying hopper: |
2 sets |
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E.Technical data |
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l Extruder name SJ65x30 |
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1 Extruder |
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1.1 Type: |
single screw extruder |
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1.2 Central height: |
1000mm |
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1.3 Max extrusion capacity: |
60-70kg/h |
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2 Screw |
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2.1 Diameter: |
65mm |
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2.2 L/D: |
30 |
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2.3 Material of screw: |
38CrMoAlA |
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2.4 Surface treatment: |
Nitriding processed |
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2.5 Nitriding thickness: |
0.50-0.70mm |
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3 Barrel |
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3.1 Material of barrel: |
38CrMoAIA |
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3.2 Surface treatment: |
Nitriding processed |
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3.3 Nitriding thickness: |
0.50-0.70mm |
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3.4 Heating zones: |
3 |
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3.5 Heating method: |
Cast Aluminum heater |
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3.6 Heating power: |
9kw |
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3.7 Cooling mode: |
air fans |
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3.8 Cooling power: |
0.20kwX3 |
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4 Speed reducing box |
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4.1 Tank material : |
HT200 |
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4.2 Gear type: |
Helical gears |
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4.3 Gear material: |
20CrMnTi, carburized and quenching |
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4.4 Lubricating system: |
Pressure system |
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5 Driving motor |
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5.1 Type of motor: |
AC motor |
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5.2 Motor power: |
18.5kw |
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5.4 Speed control: |
Frequency conversion |
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5.5 power source: |
3p*380V*50HZ |
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6 Automatic feeding and stainless steel hopper device |
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6.1 Type: |
Automatic vacuum feeding |
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6.2 Max feeding capacity: |
100kg/h/set |
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6.3 Stainless steel hoppervolume: |
50L |
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ll Electricity control system |
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1.Temperature control: |
Toky (Japan) |
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2.lnverter: |
ABB |
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3.Electricity parts: |
Schneider |
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II Hose extrusion head |
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1.Quantity: |
5 sets |
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2.Die material: |
45# steel, forged, chrome-plated surface |
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3. mould quantity: |
8sets |
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4.Mould size: |
6,8,10,12,16,19,25,32,38,50mm |
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5.heating power: |
1.5kw |
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IV Spray cooling water tank |
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1.Tank length: |
2400mm |
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2.Material of tank: |
Stainless Steel |
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V Fiber Knitting Crochet machine |
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1.Qty of Weft Yarn: |
5 Bobbins 10 needles for 6-15mm, 6 bobbins |
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2.Bobbin inner size: |
12needles for 16-25mm 6 bobbins 24needlesfor 32mm,38mm , 50mm made in Germany dia.300mm |
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3.Loading yarn weight: |
10kgs(12kg is the max) |
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4.Yarn transmission type: |
synchronous belt drive |
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5.Motor power: |
3kw |
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6. Safety device: |
Mesh Cover |
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7.Speed: |
2-5m/min |
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VI oven |
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1. Drying effective length: |
lset |
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2.Power of the dryer: |
Two sets |
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VI I Soft hose haul-off machine |
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Haul-off power: |
1set |
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VIII Semi-automatic winder |
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Winding roller supply |
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