A. working environment |
|
1. working location: |
lndoor |
2.humidity: |
85% no condensation |
3. temperature: |
0~40°℃ |
B.usage condition |
|
1.motor drive: |
3phrase 380v (-10%,+5%)50Hz |
2.Cooling water: |
ressure≥0.4MPa 2m3/h |
C.General Information |
|
1.Hose production range: |
6-50mm(6,8,10,12,16,19,25,32,50) |
2.Material: |
PVC soft granule, yarn |
3.Total weight: |
~6000kg |
4. Whole line length: |
~15 meters |
5.Hose max output: |
50-80kg/h, according to the hose size |
6.lnstallation power: |
-78kw |
7.Powerconsumption: |
-60kw |
D.Summary |
|
1.SJ65x30 single screw extruder: |
2sets |
2.Control cabinet: |
2sets |
3.hose extrusion head: |
2sets |
4.Hose spray cooling water tank(2.4m): |
2sets |
5.Fiber Knitting Crochet machine: |
3set |
6.Oven: |
1set |
7.Hose haul-off machine: |
2sets |
8.Semi-automatic winder: |
1set |
9.Hose sealer: |
1set |
10.SJ25 marking line extruder: |
3sets |
11.drying hopper: |
2 sets |
E.Technical data |
|
l Extruder name SJ65x30 |
|
1 Extruder |
|
1.1 Type: |
single screw extruder |
1.2 Central height: |
1000mm |
1.3 Max extrusion capacity: |
60-70kg/h |
2 Screw |
|
2.1 Diameter: |
65mm |
2.2 L/D: |
30 |
2.3 Material of screw: |
38CrMoAlA |
2.4 Surface treatment: |
Nitriding processed |
2.5 Nitriding thickness: |
0.50-0.70mm |
3 Barrel |
|
3.1 Material of barrel: |
38CrMoAIA |
3.2 Surface treatment: |
Nitriding processed |
3.3 Nitriding thickness: |
0.50-0.70mm |
3.4 Heating zones: |
3 |
3.5 Heating method: |
Cast Aluminum heater |
3.6 Heating power: |
9kw |
3.7 Cooling mode: |
air fans |
3.8 Cooling power: |
0.20kwX3 |
4 Speed reducing box |
|
4.1 Tank material : |
HT200 |
4.2 Gear type: |
Helical gears |
4.3 Gear material: |
20CrMnTi, carburized and quenching |
4.4 Lubricating system: |
Pressure system |
5 Driving motor |
|
5.1 Type of motor: |
AC motor |
5.2 Motor power: |
18.5kw |
5.4 Speed control: |
Frequency conversion |
5.5 power source: |
3p*380V*50HZ |
6 Automatic feeding and stainless steel hopper device |
|
6.1 Type: |
Automatic vacuum feeding |
6.2 Max feeding capacity: |
100kg/h/set |
6.3 Stainless steel hoppervolume: |
50L |
ll Electricity control system |
|
1.Temperature control: |
Toky (Japan) |
2.lnverter: |
ABB |
3.Electricity parts: |
Schneider |
II Hose extrusion head |
|
1.Quantity: |
5 sets |
2.Die material: |
45# steel, forged, chrome-plated surface |
3. mould quantity: |
8sets |
4.Mould size: |
6,8,10,12,16,19,25,32,38,50mm |
5.heating power: |
1.5kw |
IV Spray cooling water tank |
|
1.Tank length: |
2400mm |
2.Material of tank: |
Stainless Steel |
V Fiber Knitting Crochet machine |
|
1.Qty of Weft Yarn: |
5 Bobbins 10 needles for 6-15mm, 6 bobbins |
2.Bobbin inner size: |
12needles for 16-25mm 6 bobbins 24needlesfor 32mm,38mm , 50mm made in Germany dia.300mm |
3.Loading yarn weight: |
10kgs(12kg is the max) |
4.Yarn transmission type: |
synchronous belt drive |
5.Motor power: |
3kw |
6. Safety device: |
Mesh Cover |
7.Speed: |
2-5m/min |
VI oven |
|
1. Drying effective length: |
lset |
2.Power of the dryer: |
Two sets |
VI I Soft hose haul-off machine |
|
Haul-off power: |
1set |
VIII Semi-automatic winder |
|
Winding roller supply |